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Install Videos !!

We have needed to do this since the first day we said, “Why don’t we ship out parts for everyone to put a tdi into their mk1” …

 

Well almost 10 years later, and we have a good start on a video library for using and installing our parts..

This is an opening video where we cover alot of 4cyl parts, we will be making several more videos for all of our parts.

 

06a 02a 02j Parts overview :

 

Hydro Clutch Kit

 

Mk1 DBW Pedal Install

 

Mk1 02a/ 02j Linkage Install

 

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1980 Caddy TDI Swap

We are building a tdi swap for a customer, he sent us his 1980 caddy, an ALH out of a 00 beetle, and instruction to make it a functional truck, and a great daily driver.

 

  • Alh TDI swap
  • New brakes with rear disc
  • Working Ac
  • New heater system
  • 020 trans w/LSD

 

Onto the evidence :

Getting the truck and motor ready for a steam cleaning, 250 degree pressure washer will cut right through the old grease.

 

Prepping the motor for mk1 install:

  • Remove power steering, trim bracket off
  • Clock Turbo oulet
  • Remove Egr
  • Remove small idler

 

Trimming the cover for the motor mount:

  • Cut along the ridge of the timing cover, then straight down through the relief for the lower roller bearing
  • reinstall and check the fit with the S&P Mk1 – Mk4 bracket

 

  • Clock the turbo by removing the bracket and VNT vacuum pod from the exhaust side,
  • Then loosen the 6 bolts on the charge side and rotate the housing so that it is pointed up instead of down.

 

We installed our 020 clutch kit, the transmission, hung the rebuilt alternator and the new starter.  Waiting on the intake cleaning,  and we are almost ready to set a motor in the car.

 

Motor is IN!

 

 

 

Last thing to do is get the pedal mounted for the DBW ALH ecu..

 

For this to fit the way you want, you will need to trim the floor vent on the factory airbox.. its hard to see in a picture but once you hold the pedal up there you will see exactly what we mean.

Truck is outside for final fluid checks and setting the timing on the pump, hopefully we will have some driving videos from the owner soon!

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1.8t Powered Go-Kart

Steve built this man sized go-kart based off an Ariel Atom, all hand built, no kits or rolling chassis.  He dropped it off for a tidy up on the wiring and to add a couple other items.

 

aa4 aa10

We took a quick note of what needed to be done:

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We got to work straight away  cleaning and removing excess wiring and general mess

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Now to start the rebuilding:

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Concealed under the dash is one of our sealed fuse-boxes we use for large load motor swaps, or in this case, a complete car system:

IMG_5036

 

We also installed a battery disconnect switch, push button start system, a working obd2 port for diagnostics and live data logging.

 

Interested in a project like this? Send us an email, we would love to talk with you about your crazy idea, and how we can help you make it happen, Steve built this car when everyone said he couldn’t, wouldn’t or shouldn’t. That sounds to me like perfect kind of motivation!

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How To Install Our Parts by VWDIESELNET

Ryan over at VWDIESEL.NET wanted to build a tdi swapped caddy using our parts.  He went way beyond the call of duty and made a set of videos documenting the various parts used, and how he installed them.  Check out the website for more awesome videos on keeping your VW on the road.  http://www.vwdiesel.net

 

Part 1 : Parts Overview

 

Part 2: Mounts and Engine Prep

 

Part 3: Shift Rods, Cable Clutch Kit, Exhaust

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Video review of the MK1 02a 02j hardware kits

Ryan at VWDiesel.net was kind enough to do a review on our products..

Check it out!!!

 

Looking forward to your build notes and video Ryan!

 

 

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New Mk1 driveline swap parts coming soon!

Coming soon,

 

  • 02m mk1 transmission mounts allowing you to put that 6speed behind your 1.8t, TDI or 2.0T swap!!
  • mk1 02a/02j speedo cables, now you can know how fast your new swap really is going!
  • laser cut battery boxes to replace your rusted out battery trays or for relocation of your battery in your crowded engine bay

 

02j Mounts